Battery PACK Integrated Test Line Solution

Battery PACK Integrated Test Line Solution
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Layout

Battery PACK integrated test line is composed of air tightness test station, EOL test station and DCR test station. It is mainly used for battery pack insulation voltage test, BMS communication test, DCR test, water-cooled box airtightness test, battery pack total voltage test and other performance verification tests.

1

Feed to air tight test

Initialization of air tightness testing process

2

Positioning, automatic insertion

Precise alignment and connection of testing equipment

3

Automatic detection

Comprehensive testing of battery pack parameters

4

Manual confirmation

Operator verification step for process approval

Unplug the plug and flow

Disconnect power source and proceed with workflow

5

Data upload to MES

Transfer of test results to manufacturing system

6

Lower the pack and flow

Battery pack disconnection and movement to next station

7

Flow into EOL station

Transition to end-of-line testing process

8

Positioning, automatic insertion

Precise alignment and connection of testing equipment

9

Scan the code and access the process

Battery identification and process configuration

10

Automatic test

Comprehensive functional verification

11

Data upload to MES

Transfer of test results to manufacturing system

12

Lower the pack and flow

Battery pack disconnection and movement to next station

13

Flow into DCR station

Transition to Direct Current Internal Resistance testing

14

Positioning, automatic insertion

Precise alignment and connection of testing equipment

15

Scan the code and access the process

Battery identification and process configuration

16

Automatic test

Comprehensive functional verification

17

Data upload to MES

Transfer of test results to manufacturing system

18

Lower the pack and flow

Battery pack disconnection and movement to next station

19

End of test

Completion of all testing procedures

Battery Pack Test Line 3D View

Air tightness test (Water cooled & box)

  • Water-cooled housing & air-tight test all-in-one machine
  • Air tight low voltage wiring module
  • Adapter box
  • Harness homing detection module

EOL1/ EOL2 Test

  • Dual channel EOL test system
  • Battery pack press module
  • EOL high and low voltage wiring harness adapter box
  • Harness homing detection module
  • Battery rack safety detection module
  • Battery pack static function detection module
  • Battery pack dynamic function detection module

DCR test

  • DCR test system
  • Collision and detection module
  • DCR high and low voltage harness adapter box
  • Harness homing detection module
  • Safety monitoring (temperature detection, smoke detection)

Advantages

Hermetic test enclosure design reduces gas flow interference and improves hermetic test accuracy.

Air-tight press design to avoid expansion during Pack test.

EOL test has airtight wake-up function.

Realize automatic insertion, automatic testing, no manual intervention.

One-stop solution of PACK offline function comprehensive test.

Compatible with multiple battery production tests.

Ensure Battery Pack Quality & Safety

Contact us today to learn how our Battery PACK Integrated Test Line can help you validate performance, ensure safety, and improve reliability of your battery packs.