Battery PACK Automated Production Line Solutions

Battery PACK Automated Production Line Solutions

Process Flow

1

Lower box loading

Automated loading of lower battery pack housing

2

Manual installation of water-cooled tubes & explosion-proof valves

Precise installation of cooling and safety components

3

Manual installation of BMS

Installation of Battery Management System

4

Manual patching

Manual application of protective patches

5

CCD detection

Automated optical inspection of components

6

Module loading

Automated loading of battery modules into housing

7

Module loading

Automated loading of battery modules into housing

8

Manual pretightening screws

Pretightening of screws for modules & lower housing

9

The robot automatically tightens the screws

Automated final tightening of module screws

10

Manual installation of low-voltage harness

Installation of low-voltage electrical connections

11

Manual installation of high-voltage harness

Installation of high-voltage electrical connections

12

Manual installation of sealing strips

Installation of protective sealing components

13

Put the lid on manually

Manual placement of battery pack lid

14

Manual pretightening screws

Pretightening of screws for modules & lower housing

15

The robot automatically tightens the screws

Automated final tightening of lid screws

16

Air tightness test

Verification of battery pack sealing integrity

17

EOL1 test

Initial End-of-Line functional testing

18

EOL2 test

Secondary End-of-Line functional testing

19

DCR test

Direct Current Internal Resistance testing

20

Unloading the battery pack

Automated unloading of finished battery packs

Specialized Equipment

KBK lower case loading spreader

KBK lower case loading spreader

AGV transport cart arrives at designated position to receive PACK. Operator uses spreader to lift PACK and place it on empty cart.

CCD Inspection

CCD Inspection

Case gluing inspection, PACK precise positioning; 2KW pixel camera for high-precision addressing and accurate alignment.

Battery Pack Unloading Station

Battery Pack Unloading Station

AGV transport cart arrives at designated position. Spreader lifts PACK and places it on unloading pallet; interlock function, laser distance measurement, infrared positioning.

AGV & Cart/Fixture Pallet

AGV & Cart/Fixture Pallet

AGV transport carts adopt lifting positioning design for precise PACK positioning.

Gripper Module

Gripper Module

Grippers enable independent clamping, with freely adjustable compatibility range, for module gripping.

Robotic auto-tightening

Robotic auto-tightening

At AGV transport cart & PACK auto-tightening station 6-axis robot enables automatic screwdriving and locking.

Transform Your Battery Pack Production

Contact us today to learn how our Battery Pack Automated Production Line can help you achieve higher quality, efficiency, and scalability in your manufacturing process.

×